Class 220 Polyesterimide Overcoated with Polyamide-Imide Aluminum Wire: The Premium Solution for High-Performance Electrical Applications
In the rapidly advancing world of electrical manufacturing, Class 220 polyesterimide overcoated with polyamide-imide aluminum wire stands as the ultimate solution for durability, efficiency, and performance. Specially designed for high-demand industries like transformers, motors, inductors, solenoids, relays, and refrigeration compressors, this wire delivers exceptional thermal resistance, mechanical strength, and electrical conductivity. As a leading manufacturing plant, we provide wires that meet IEC 60317 standards, ensuring reliability and performance for your critical applications.
Why Choose Our Class 220 Polyesterimide Overcoated with Polyamide-Imide Aluminum Wire?
When it comes to high-temperature and high-performance applications, our aluminum wire is the optimal choice. By combining polyesterimide insulation with a polyamide-imide overcoat, we’ve created a wire that offers unparalleled resistance to heat, mechanical stress, and corrosion. It meets the needs of industries requiring high-efficiency winding materials for motors, compressors, and transformers.
Key Benefits:
- Exceptional Thermal Resistance: Rated for Class 220, the wire operates at temperatures up to 220°C, making it ideal for high-temperature environments.
- Superior Durability: The polyamide-imide overcoat adds robust protection against mechanical stress, chemical corrosion, and environmental factors.
- Lightweight and Cost-Effective: Compared to copper wire, our aluminum wire is lighter and more economical, reducing material costs without sacrificing performance.
- High Electrical Conductivity: Designed for high-frequency applications, it ensures consistent performance in motors, transformers, and inductors.
- Eco-Friendly: Aluminum is a fully recyclable material, making it a sustainable choice for environmentally-conscious manufacturers.
By partnering with us, you gain a trusted supplier who prioritizes quality, reliability, and customized solutions for your specific needs.
Product Features and Applications
1. Superior Insulation with Polyesterimide and Polyamide-Imide Coating
Our polyesterimide overcoated with polyamide-imide aluminum wire features a revolutionary dual-layer insulation system. The polyesterimide base layer ensures excellent electrical insulation, while the polyamide-imide overcoat enhances the wire’s mechanical strength and chemical resistance. This ensures long-lasting performance even in harsh environments.
Technical Specifications:
| roperty | Value |
| Temperature Class | 220°C |
| Wire Diameter Range | 0.18 mm – 3.00 mm |
| Insulation Type | Polyesterimide + Polyamide-Imide |
| Breakdown Voltage | > 5 kV |
| Standards Compliance | IEC 60317, UL Approved |
Applications:
- Transformers: High-performance insulation for common transformers and specialized high-temperature applications.
- Industrial Motors: Suitable for motor windings in compressors, generators, and fan coils.
- Inductors and Solenoids: Provides consistent performance in high-frequency and high-power applications.
This advanced insulation ensures the wire is resistant to heat shock, overload, and corrosion, making it a reliable choice for demanding industries.
2. Lightweight and Economical Aluminum Conductor
Using aluminum wire instead of copper wire offers significant advantages. Our round aluminum wire maintains the same level of electrical conductivity while being up to 30% lighter. This not only makes handling and installation easier but also reduces material costs for large-scale production.
Key Advantages:
- Weight Reduction: Aluminum is lighter than copper, making it more practical for high-volume applications.
- Cost Savings: Aluminum is more cost-effective than copper, offering significant savings for manufacturers.
- High Conductivity: Engineered for high-frequency signal transmission, ensuring peak performance in motors, transformers, and inductors.
By choosing aluminum round wire, manufacturers can achieve cost efficiency without compromising on quality, reliability, or performance.
3. Unmatched Thermal and Mechanical Performance
Our Class 220 aluminum wire is engineered to operate reliably in high-temperature environments. It offers excellent mechanical strength, ensuring resistance to stress, vibration, and thermal aging. The wire also provides corrosion resistance and radiation resistance, ensuring long-term durability.
Performance Features:
- Temperature Resistance: Withstands temperatures up to 220°C for use in high-temperature industrial motors and electrical applications.
- Mechanical Strength: Ideal for motor windings, where vibration and stress are common.
- Chemical Resistance: Protects against corrosive environments, ensuring longer lifespans for electrical components.
Customer Testimonial:
“The Class 220 polyesterimide overcoated with polyamide-imide aluminum wire improved the reliability of our refrigeration compressors. The quality exceeded our expectations!” – Electrical Engineer, Leading Manufacturer
Environmental Impact
As a forward-thinking manufacturing plant, we prioritize sustainable practices. Aluminum is a 100% recyclable material, making it an eco-friendly alternative to copper. Additionally, our manufacturing processes are optimized to minimize energy consumption and reduce emissions. By choosing our wires, you’re supporting a greener, more sustainable future.
Frequently Asked Questions
Q: What temperature class is your wire rated for?
A: Our wire is rated for Class 220, meaning it can withstand continuous operation at temperatures as high as 220°C.
Q: Is your aluminum wire suitable for high-frequency applications?
A: Yes, our aluminum wire is optimized for high-frequency signal transmission, making it ideal for inductors, solenoids, and transformers.
Q: Are your products certified?
A: Absolutely! All our wires meet IEC 60317 standards and are UL-approved for quality and safety.
Advantages at a Glance
Class 220 Thermal Resistance: Operates reliably at high temperatures, ensuring long-term durability.
- Polyesterimide and Polyamide-Imide Coating: Superior insulation, mechanical strength, and chemical resistance.
- Lightweight Aluminum Conductor: Cost-effective and easy to handle during manufacturing.
- Eco-Friendly: Fully recyclable and sustainably manufactured.
- Versatile Applications: Perfect for transformers, motors, inductors, and compressors.
Conclusion
Our Class 220 polyesterimide overcoated with polyamide-imide aluminum wire is the ultimate choice for manufacturers seeking reliable, durable, and cost-effective winding materials. With superior thermal resistance, mechanical strength, and electrical conductivity, it’s designed to meet the demands of transformers, motors, and high-performance electrical components. Backed by years of expertise and industry certifications, our products ensure consistent quality and performance.Contact us today to learn more about how our wires can elevate your manufacturing processes and deliver unmatched results.
Summary of Advantages
Lightweight, thermally resistant, and eco-friendly Class 220 polyesterimide overcoated with polyamide-imide aluminum wire delivers exceptional reliability for transformers, motors, and compressors.
Why Choose Us
China’s Role in High-Tension Enameled Wire Manufacturing
As a global leader in enameled wire production, China provides high-quality high-tension winding wires tailored to international standards. Chinese manufacturers leverage advanced production techniques to ensure superior mechanical strength, insulation properties, and consistency in wire processing.
Key Manufacturing Strengths
State-of-the-Art Facilities: Equipped with precision metallurgy and automated insulation coating technologies.
Strict Quality Control: Compliance with JIS, IEC, and NEMA standards ensures high-performance output.
Competitive Pricing: Cost-effective solutions without compromising quality.
Customization Capabilities: Tailored wire specifications to meet diverse industry requirements.
Conclusion
High-tension enameled winding wires represent a crucial component in precision electrical applications. With advancements in tensile strength, conductivity, and insulation properties, these wires provide superior reliability and efficiency. As a leading global supplier, China continues to drive innovation and quality in high-tension enameled wire manufacturing, ensuring the highest industry standards for diverse technological applications.
Frequently Asked Questions
1. What is the primary advantage of high-tension enameled winding wire?
High-tension enameled winding wire offers significantly higher tensile strength compared to standard copper wire, reducing breakage risks in high-precision applications.
2. How does high-tension wire compare to pure copper wire in conductivity?
While high-tension wire has slightly lower conductivity than pure copper (ranging from 77% to 95%), it compensates with superior mechanical strength and durability.
3. What industries commonly use high-tension enameled wires?
These wires are widely used in electro-acoustic applications, telecommunications, mobile devices, and sensor technologies.
4. Why is China a leading manufacturer of high-tension enameled wire?
China’s advanced manufacturing capabilities, strict quality control, and cost-efficient production processes make it a top supplier in the global market.
5. Can high-tension enameled wire be customized for specific applications?
Yes, manufacturers offer tailored solutions with varying tensile strengths, insulation grades, and bonding methods to meet specific industrial requirements.
Why Choose Us
Enamelled Wires Factory Directly
As an established leader in the production of enamelled wires, we provide top-quality enamelled copper and aluminium wires from the largest and most advanced facility in China. Our patented system ensures seamless monitoring of production processes, guaranteeing the exceptional quality of our enamelled wires.
Many Years of Know-how as a Producer of Enamelled Wires
Leverage our extensive experience as a leading producer of enamelled wires. Operating from the largest and most advanced facility in China, we provide enamelled wires of superior quality. Our commitment to continuous investment in cutting-edge machinery and ongoing innovation in our research and development department ensures that we deliver products that enhance your processes and drive inspiration.
Individual Enamelled Wires Matching Your Requirements
As a producer of enamelled copper and aluminium wires, we tailor our products to meet your specific project needs. For suitable volumes, we offer customized enamelled wires from our extensive range. Our production process involves close collaboration between our sales team, application technology experts, and you, ensuring optimal results for your requirements.
Frequently Asked Question
We have ISO9001,ISO14001,IATF16949 and UL certificates.
We are a factory.
We have a special QC department with 15 inspection personnel. Quality inspection team including incoming material, process and finished product inspection
Enamelled wires are available in insulation classes F-155, H-180, and C-200, which indicate their maximum operating temperatures in degrees Celsius
The temperature ratings typically range from 130°C to 220°C, depending on the insulation class and specific application requirements.
Enamelled aluminium wires are lighter and less expensive than copper wires but have slightly lower conductivity. Copper wires, on the other hand, offer higher conductivity and better mechanical strength but are heavier and more costly
Enamelled aluminium wires are ideal for use in large motors, transformers, and other applications where weight reduction is crucial without significantly compromising conductivity.
Enamelled copper wire is preferred in industries requiring high conductivity, such as in electronics, small motors, and applications where space is limited due to copper’s superior conductivity and strength.
Yes, we can customize enamelled wires to meet project-specific requirements, including different sizes, insulation types, and performance specifications.
Enamelled CCA Wire, Enamelled Aluminum Wire, Enamelled Copper Wire
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