Class 220 Polyesterimide Enamelled Round Aluminum Wire: Your Trusted Choice for High-Performance Electrical Applications
Polyesterimide Enamelled Round Aluminum Wire is the backbone of modern electrical systems, offering exceptional performance, durability, and heat resistance. Designed for demanding applications such as transformers, motors, inductors, solenoids, and relays, this product stands out due to its superior quality and unmatched technical specifications. Whether you are building motors, generators, or control equipment, polyesterimide enameled aluminum wires ensure reliability and efficiency in every winding.
Why Choose Our Polyesterimide Enamelled Round Aluminum Wire?
Our enameled round aluminum wire delivers a powerful combination of high-temperature resistance, excellent thermal shock resistance, and outstanding electrical insulation. These wires are ideal for use in motors, transformers, and compressor motors, where high performance and durability are paramount.
Key Benefits:
- Exceptional Heat Resistance: Withstanding high temperatures up to Class 200.
- Superior Insulation Strength: Ensures safety and consistent electrical performance.
- Lightweight and Cost-Efficient: The use of aluminum reduces weight without compromising functionality.
- Environmentally Friendly: Manufactured with sustainable processes and recyclable materials.
- Customizable Solutions: Wires can be tailored to your specific diameter and winding needs.
Product Outline
1. Exceptional Heat and Electrical Resistance for Demanding Applications
Our polyesterimide enameled aluminum wire is engineered to withstand high temperatures and maintain reliable performance under extreme conditions. The polyester-imide insulation material provides excellent protection against heat, ensuring the wire can handle high electrical loads without failure.
Features:
- Temperature Resistance: Class 180 and Class 200 ratings, suitable for motors and electrical products in demanding environments.
- Chemical Resistance: Resilient to solvents, ensuring longevity even in harsh industrial settings.
- IEC and NEMA Standards Compliance: Manufactured to meet rigorous international standards.
2. Lightweight, Durable, and Cost-Effective Solutions
Compared to traditional copper wires, our enameled aluminum wire is lighter and more affordable, making it an ideal choice for applications where weight and cost are critical factors. Despite being lightweight, the wire maintains high mechanical strength and durability, ensuring long-term reliability.
Advantages:
- Lightweight Design: Perfect for micro motors, fan coils, and electrical appliances.
- Cost-Effective Material: Aluminum is more economical than copper, reducing production costs without sacrificing quality.
- Good Thermal Shock Resistance: Ensures durability in environments with frequent temperature fluctuations.
3. Versatile Applications Across Industries
Our enameled aluminum round wire is highly versatile and widely used in various electrical devices and equipment. From transformers to motor coils, this wire is a trusted solution for numerous industrial applications.
Applications:
- Transformers and Inductors: Reliable winding wire for energy-efficient performance.
- Motors and Generators: Ensures smooth operation and reduces the risk of overheating.
- Control Equipment: Guarantees stable and consistent electrical properties.
- Refrigerators and Air Conditioners: Ideal for heavy-duty industrial motor coils.
Technical Specifications and Data
| Parameter | Details |
| Material | Aluminum with polyesterimide enamel insulation |
| Temperature Class | Class 200 and Class 220 |
| Diameter Range | Customizable according to customer requirements |
| Conductor Type | Round aluminum wire |
| Insulation Material | Polyester-imide |
| Standards | IEC, NEMA,JIS |
| Chemical Resistance | Excellent against solvents and oils |
| Thermal Shock | Good thermal shock resistance |
Real-Life Performance and Customer Reviews
Customer Feedback:
“We’ve used this polyesterimide enameled aluminum wire for our transformer windings, and it has outperformed our expectations. The mechanical strength and heat resistance are outstanding.”
– John D., Electrical Engineer, USA
“Switching to enameled aluminum round wire has significantly reduced the weight of our motor coils while maintaining efficiency. Great product!”
– Anna K., Manufacturer, Germany
Environmental Impact and Sustainability
As a responsible supplier of enameled aluminum wire, we prioritize eco-friendly practices in our manufacturing process. Using aluminum as the primary conductor material reduces resource consumption, and the wires are recyclable, supporting a circular economy. Additionally, the insulating paint is free from hazardous chemicals, ensuring minimal environmental impact.
Why Order from Us?
- Unparalleled Expertise: Decades of experience in manufacturing polyesterimide enameled aluminum wires.
- Custom Solutions: Wires can be customized according to customer requirements for specific applications.
- Global Standards Compliance: Adhering to IEC and NEMA standards ensures quality and reliability.
- Fast and Reliable Supply: As a trusted supplier, we guarantee timely delivery to meet your production schedules.
- Dedicated Support: Our team of experts is here to assist with technical specifications and product recommendations.
Conclusion: The Smart Choice for High-Performance Applications
When it comes to transformers, motors, and electrical appliances, our polyesterimide enameled round aluminum wire is the ultimate solution. With its lightweight design, high heat resistance, and superior durability, it’s the perfect choice for industries demanding reliability and efficiency. Contact us today to discuss your specific requirements and discover how we can power your next project.
Quick Summary of Advantages:
Lightweight, heat-resistant, and cost-effective polyesterimide enameled aluminum wires, perfect for high-performance applications like transformers, motors, and control equipment.
Why Choose Us
China’s Role in High-Tension Enameled Wire Manufacturing
As a global leader in enameled wire production, China provides high-quality high-tension winding wires tailored to international standards. Chinese manufacturers leverage advanced production techniques to ensure superior mechanical strength, insulation properties, and consistency in wire processing.
Key Manufacturing Strengths
State-of-the-Art Facilities: Equipped with precision metallurgy and automated insulation coating technologies.
Strict Quality Control: Compliance with JIS, IEC, and NEMA standards ensures high-performance output.
Competitive Pricing: Cost-effective solutions without compromising quality.
Customization Capabilities: Tailored wire specifications to meet diverse industry requirements.
Conclusion
High-tension enameled winding wires represent a crucial component in precision electrical applications. With advancements in tensile strength, conductivity, and insulation properties, these wires provide superior reliability and efficiency. As a leading global supplier, China continues to drive innovation and quality in high-tension enameled wire manufacturing, ensuring the highest industry standards for diverse technological applications.
Frequently Asked Questions
1. What is the primary advantage of high-tension enameled winding wire?
High-tension enameled winding wire offers significantly higher tensile strength compared to standard copper wire, reducing breakage risks in high-precision applications.
2. How does high-tension wire compare to pure copper wire in conductivity?
While high-tension wire has slightly lower conductivity than pure copper (ranging from 77% to 95%), it compensates with superior mechanical strength and durability.
3. What industries commonly use high-tension enameled wires?
These wires are widely used in electro-acoustic applications, telecommunications, mobile devices, and sensor technologies.
4. Why is China a leading manufacturer of high-tension enameled wire?
China’s advanced manufacturing capabilities, strict quality control, and cost-efficient production processes make it a top supplier in the global market.
5. Can high-tension enameled wire be customized for specific applications?
Yes, manufacturers offer tailored solutions with varying tensile strengths, insulation grades, and bonding methods to meet specific industrial requirements.
Why Choose Us
Enamelled Wires Factory Directly
As an established leader in the production of enamelled wires, we provide top-quality enamelled copper and aluminium wires from the largest and most advanced facility in China. Our patented system ensures seamless monitoring of production processes, guaranteeing the exceptional quality of our enamelled wires.
Many Years of Know-how as a Producer of Enamelled Wires
Leverage our extensive experience as a leading producer of enamelled wires. Operating from the largest and most advanced facility in China, we provide enamelled wires of superior quality. Our commitment to continuous investment in cutting-edge machinery and ongoing innovation in our research and development department ensures that we deliver products that enhance your processes and drive inspiration.
Individual Enamelled Wires Matching Your Requirements
As a producer of enamelled copper and aluminium wires, we tailor our products to meet your specific project needs. For suitable volumes, we offer customized enamelled wires from our extensive range. Our production process involves close collaboration between our sales team, application technology experts, and you, ensuring optimal results for your requirements.
Frequently Asked Question
We have ISO9001,ISO14001,IATF16949 and UL certificates.
We are a factory.
We have a special QC department with 15 inspection personnel. Quality inspection team including incoming material, process and finished product inspection
Enamelled wires are available in insulation classes F-155, H-180, and C-200, which indicate their maximum operating temperatures in degrees Celsius
The temperature ratings typically range from 130°C to 220°C, depending on the insulation class and specific application requirements.
Enamelled aluminium wires are lighter and less expensive than copper wires but have slightly lower conductivity. Copper wires, on the other hand, offer higher conductivity and better mechanical strength but are heavier and more costly
Enamelled aluminium wires are ideal for use in large motors, transformers, and other applications where weight reduction is crucial without significantly compromising conductivity.
Enamelled copper wire is preferred in industries requiring high conductivity, such as in electronics, small motors, and applications where space is limited due to copper’s superior conductivity and strength.
Yes, we can customize enamelled wires to meet project-specific requirements, including different sizes, insulation types, and performance specifications.
Enamelled CCA Wire, Enamelled Aluminum Wire, Enamelled Copper Wire
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