Enameled Aluminum Flat Wire: The Future of Electrical Manufacturing
In the ever-evolving world of electrical manufacturing, enameled aluminum flat wire has emerged as a revolutionary solution for industries requiring high-performance, lightweight, and cost-effective materials. Designed to meet the rigorous demands of transformers, motors, solenoids, and various electrical equipment, this wire combines the excellent conductivity of aluminum with the durability of an enamel coating. As a professional manufacturer, we specialize in producing enameled aluminum flat wire that adheres to international standards, ensuring reliability and efficiency across a wide range of applications.Whether you’re manufacturing oil-immersed transformers, generators, or household appliances, our enameled aluminum wire is engineered to deliver exceptional performance, making it the ideal choice for your business.
Specifications:
| Place of Origin | China |
| Delivery Time | 22-30 days |
| Surface Treatment | Enameled Wire |
| Alloy Or Not | Non-Alloy |
| Al (Min) | 99.90% |
| Application | motor,transformer,generator and so on |
| Name | Enameled Aluminum Rectangular Wire |
| Certification | UL,ISO,ROHS |
| Standard | IEC, NEMA,GB,JIS |
| Thermal Class | 130-220C |
| Delivery time | 7days-30days |
| Size | a:1-10mm,b:3-16mm |
| Color | Natural |
| Insulation | Polyesterimide Overcoated with Polyamide-Imide |
Why Choose Enameled Aluminum Flat Wire?
Our enameled aluminum flat wire offers a unique combination of lightweight design, thermal resistance, and cost efficiency, making it a superior alternative to traditional copper wire. With its high temperature resistance, excellent corrosion resistance, and superior flexibility, this wire is widely used in windings, motors, and transformers. Here’s why you should choose us:
Key Benefits
- Lightweight and Cost-Effective: Aluminum is significantly lighter and more affordable than copper, reducing overall production costs.
- Exceptional Durability: The enamel coating provides excellent protection against abrasion, chemicals, and moisture.
- High Thermal Resistance: With a temperature resistance of up to 220°C, this wire is ideal for high-demand applications.
- Versatile Applications: Suitable for transformers, motors, solenoids, and electronic appliances, among others.
- Environmentally Friendly: Manufactured using sustainable processes, minimizing environmental impact.
Product Features and Technical Overview
1. Advanced Enamel Coating for Superior Insulation
The enamel coating on our aluminum wire is meticulously applied to ensure a thin layer of insulation that protects the wire while maintaining excellent electrical conductivity. This coating enhances the wire’s resistance to high temperatures, chemicals, and mechanical stress, making it ideal for demanding environments.
Key Technical Specifications
| Property | Value |
| Material | Aluminum |
| Coating Material | Enamel |
| Thermal Class | 220 |
| Shape | Flat |
| Compliance | IEC-60317，JIS,NEMA Standards |
| Applications | Transformers, Motors, Generators |
The thin layer of insulation ensures maximum space efficiency, making it ideal for compact coil winding applications. Additionally, the enamel coating protects the wire from environmental factors, ensuring long-lasting performance.
2. Lightweight and Cost-Effective Design
One of the primary advantages of enameled aluminum flat wire is its lightweight design. Aluminum is approximately one-third the weight of copper, making it an excellent choice for applications where weight reduction is critical.
- Cost Efficiency: Aluminum is more affordable than copper, reducing material costs without compromising performance.
- Ease of Handling: The lightweight nature of aluminum makes it easier to transport, store, and install, improving overall efficiency.
This combination of affordability and performance makes enameled aluminum wire a preferred choice for manufacturers looking to optimize their production processes.
3. Versatility in Winding Applications
Our enameled aluminum flat wire is engineered for precision and reliability in winding applications. Whether you’re working on transformers, motors, or small coils, this wire ensures smooth handling and consistent results.
- High-Performance Winding Wire: The wire’s uniform shape and smooth surface make it easy to achieve precise coil winding, reducing energy losses and improving efficiency.
- Wide Application Range: From ignition coils to compressor motors, this wire is versatile enough to meet the needs of various industries.
The flexibility and adhesion of the enamel coating further simplify the winding process, ensuring a secure, durable finish.
4. Environmental Impact and Sustainability
In today’s manufacturing landscape, sustainability is more important than ever. Our enameled aluminum flat wire is produced using environmentally friendly processes, ensuring minimal impact on the planet.
- Eco-Friendly Manufacturing: We use sustainable materials and processes to reduce waste and energy consumption.
- Long-Lasting Performance: By investing in high-quality materials, you reduce the need for frequent replacements, contributing to a more sustainable future.
This commitment to sustainability not only benefits the environment but also ensures that your operations remain compliant with global environmental standards.
Usage Instructions and Customer Feedback
Usage Instructions
To ensure optimal performance, follow these guidelines when using our enameled aluminum flat wire:
- Storage: Keep the wire in a dry, controlled environment to prevent moisture absorption.
- Handling: Use appropriate tools to avoid damaging the enamel coating during installation.
- Winding: Maintain uniform tension during coil winding to prevent deformation and ensure consistent results.
Customer Reviews
Our clients have consistently praised the quality and performance of our enameled aluminum flat wire:
“The lightweight design and excellent thermal resistance of this wire have significantly improved our transformer manufacturing process.”
— Michael T., Transformer Manufacturer
“We’ve been using this wire for our motors, and the results have been outstanding. Highly recommend this product!”
— Sarah L., Motor Manufacturer
Conclusion: The Future of Electrical Manufacturing
Our enameled aluminum flat wire is the ultimate solution for industries requiring high-performance, lightweight, and cost-effective materials. With its exceptional thermal resistance, superior insulation, and versatile applications, this wire is designed to meet the needs of even the most demanding environments.Whether you’re manufacturing transformers, motors, or household appliances, our wire offers the precision, durability, and reliability you need to succeed. Contact us today to learn more about how our products can elevate your manufacturing processes.
Advantages in 100-200 Characters
Lightweight, durable, and cost-effective, our enameled aluminum flat wire delivers exceptional performance for transformers, motors, and electrical equipment.
Why Choose Us
Enamelled Wires Factory Directly
As an established leader in the production of enamelled wires, we provide top-quality enamelled copper and aluminium wires from the largest and most advanced facility in China. Our patented system ensures seamless monitoring of production processes, guaranteeing the exceptional quality of our enamelled wires.
Many Years of Know-how as a Producer of Enamelled Wires
Leverage our extensive experience as a leading producer of enamelled wires. Operating from the largest and most advanced facility in China, we provide enamelled wires of superior quality. Our commitment to continuous investment in cutting-edge machinery and ongoing innovation in our research and development department ensures that we deliver products that enhance your processes and drive inspiration.
Individual Enamelled Wires Matching Your Requirements
As a producer of enamelled copper and aluminium wires, we tailor our products to meet your specific project needs. For suitable volumes, we offer customized enamelled wires from our extensive range. Our production process involves close collaboration between our sales team, application technology experts, and you, ensuring optimal results for your requirements.
Frequently Asked Question
We have ISO9001,ISO14001,IATF16949 and UL certificates.
We are a factory.
We have a special QC department with 15 inspection personnel. Quality inspection team including incoming material, process and finished product inspection
Enamelled wires are available in insulation classes F-155, H-180, and C-200, which indicate their maximum operating temperatures in degrees Celsius
The temperature ratings typically range from 130°C to 220°C, depending on the insulation class and specific application requirements.
Enamelled aluminium wires are lighter and less expensive than copper wires but have slightly lower conductivity. Copper wires, on the other hand, offer higher conductivity and better mechanical strength but are heavier and more costly
Enamelled aluminium wires are ideal for use in large motors, transformers, and other applications where weight reduction is crucial without significantly compromising conductivity.
Enamelled copper wire is preferred in industries requiring high conductivity, such as in electronics, small motors, and applications where space is limited due to copper’s superior conductivity and strength.
Yes, we can customize enamelled wires to meet project-specific requirements, including different sizes, insulation types, and performance specifications.
Enamelled CCA Wire, Enamelled Aluminum Wire, Enamelled Copper Wire
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