China Leading manufacture in Polyester Enamelled Copper Wire

Summary

As a pioneer in the manufacturing of Polyester Enamelled Copper Wire (PEW), China has established itself as a global leader in the production of high-performance winding wires. With a commitment to superior quality, technological advancements, and compliance with international standards, Chinese manufacturers provide PEW with excellent thermal endurance, mechanical strength, and insulation properties. These wires serve as indispensable components in electric motors, household appliances, and telecommunications devices, ensuring reliability and efficiency across various industrial applications.

Introduction

Polyester Enamelled Copper Wire (PEW) is a crucial component in electrical engineering, offering a combination of electrical insulation, mechanical durability, and thermal resistance. As the demand for efficient and long-lasting electrical components grows, China’s leading manufacturers continue to set industry benchmarks by developing PEW that meets rigorous global standards. With state-of-the-art production facilities and adherence to strict quality control protocols, China remains at the forefront of the enameled copper wire industry.

Characteristics of Polyester Enamelled Copper Wire

High-Performance Insulation

PEW is coated with a high-quality polyester enamel that provides superior electrical insulation while maintaining excellent mechanical flexibility. This insulation layer safeguards the copper conductor from short circuits and electrical breakdown, ensuring consistent performance even in high-voltage applications.

Thermal and Mechanical Endurance

Designed for applications requiring durability, PEW is available in a B-Class heat resistance rating of 130°C. The wire maintains structural integrity under extreme thermal conditions, making it suitable for use in electric motors, transformers, and inductors. Additionally, its high mechanical strength allows it to withstand stress during winding processes.

Precision Manufacturing and Standard Compliance

China’s manufacturers ensure that PEW is produced according to strict industrial guidelines:

  • Implementation Standards: GB6109.7, GB4074
  • Reference Standards: NEMA MW1000-1997, IEC-60317, JIS-3202

By adhering to these standards, Chinese manufacturers guarantee consistency in wire diameter, insulation quality, and electrical properties, ensuring compatibility with global markets.

Applications of PEW in Various Industries

Electrical Motors and Transformers

PEW plays a critical role in electromagnetic applications, particularly in electric motors, generators, and transformers. The insulation coating prevents current leakage while ensuring optimal conductivity, making it an ideal choice for motor windings and transformer coils.

Telecommunications and Metering Devices

With increasing reliance on precision electrical components, telecommunication devices and electronic meters require high-quality winding wire that ensures signal integrity and resistance to environmental stressors. PEW’s high-temperature resistance and superior insulation properties make it well-suited for these applications.

Household and Industrial Appliances

  • Modern appliances demand efficient and durable winding wire to enhance performance and longevity. PEW is widely used in refrigerators, air conditioners, washing machines, and other household equipment, contributing to their reliability and energy efficiency.

Technical Specifications of PEW

 

PropertySpecification
Heat Resistance130°C (B-Class)
Diameter Range0.010mm – 6.00mm
Mechanical StrengthHigh
Electrical InsulationExcellent
Resistance to Solvents & AbrasionHigh
Industry StandardsGB6109.7, GB4074, NEMA MW1000-1997, IEC-60317, JIS-3202

 

Conclusion

China’s Polyester Enamelled Copper Wire industry continues to lead in innovation, quality, and global competitiveness. With strict adherence to international standards, superior insulation properties, and excellent mechanical performance, PEW from Chinese manufacturers is a trusted solution for various electrical applications, including motors, transformers, and household appliances. As the demand for efficient and sustainable electrical components grows, China remains the premier choice for high-quality enameled copper wire.

Frequently Asked Questions

1. What is the main advantage of using Polyester Enamelled Copper Wire?

PEW offers high mechanical strength, excellent insulation, and superior heat resistance, making it ideal for winding applications in motors, transformers, and electronic devices.

2. Why is heat resistance important in enameled copper wire?

High heat resistance ensures that the wire maintains performance and structural integrity under high operating temperatures, preventing electrical failures and improving the lifespan of electrical components.

3. What are the international standards followed by China’s PEW manufacturers?

Leading Chinese manufacturers adhere to GB6109.7, GB4074, NEMA MW1000-1997, IEC-60317, and JIS-3202, ensuring compatibility with global electrical and industrial requirements.

4. Where is Polyester Enamelled Copper Wire commonly used?

PEW is widely used in electric motors, transformers, telecommunications equipment, electronic meters, and household appliances, among other applications requiring reliable insulated winding wire.

Why Choose Us

Enamelled Wires Factory Directly

As an established leader in the production of enamelled wires, we provide top-quality enamelled copper and aluminium wires from the largest and most advanced facility in China. Our patented system ensures seamless monitoring of production processes, guaranteeing the exceptional quality of our enamelled wires.

enamelled wire factory
enamelled wire factory

Many Years of Know-how as a Producer of Enamelled Wires

Leverage our extensive experience as a leading producer of enamelled wires. Operating from the largest and most advanced facility in China, we provide enamelled wires of superior quality. Our commitment to continuous investment in cutting-edge machinery and ongoing innovation in our research and development department ensures that we deliver products that enhance your processes and drive inspiration.

Individual Enamelled Wires Matching Your Requirements

As a producer of enamelled copper and aluminium wires, we tailor our products to meet your specific project needs. For suitable volumes, we offer customized enamelled wires from our extensive range. Our production process involves close collaboration between our sales team, application technology experts, and you, ensuring optimal results for your requirements.

enamelled wire factory

Frequently Asked Question

We have ISO9001,ISO14001,IATF16949 and UL certificates.

We have a special QC department with 15 inspection personnel. Quality inspection team including incoming material, process and finished product inspection

Enamelled wires are available in insulation classes F-155, H-180, and C-200, which indicate their maximum operating temperatures in degrees Celsius

The temperature ratings typically range from 130°C to 220°C, depending on the insulation class and specific application requirements.

Enamelled aluminium wires are lighter and less expensive than copper wires but have slightly lower conductivity. Copper wires, on the other hand, offer higher conductivity and better mechanical strength but are heavier and more costly

Enamelled aluminium wires are ideal for use in large motors, transformers, and other applications where weight reduction is crucial without significantly compromising conductivity.

Enamelled copper wire is preferred in industries requiring high conductivity, such as in electronics, small motors, and applications where space is limited due to copper’s superior conductivity and strength.

Yes, we can customize enamelled wires to meet project-specific requirements, including different sizes, insulation types, and performance specifications.

Enamelled CCA Wire, Enamelled Aluminum Wire, Enamelled Copper Wire

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